Vibration Motor Specifications

Vibration Motor Specifications
Vibration Motor Specifications

As a Vibration Motor Specifications Manufacturer, we design and manufacture AC and DC vibration motors for the industry. Small and Big sizes are available

In the realm of industrial machinery and precision applications, understanding the intricacies of vibration motor specifications becomes paramount. These specifications, encapsulated in the details of the motor, lay the foundation for its performance and compatibility within various industrial processes.

The term “vibration motor specifications” encompasses a breadth of parameters, each playing a crucial role in defining the motor’s characteristics. At the forefront of these specifications lies the motor frequency, dictating the rate at which the motor induces mechanical oscillations. Complementing this is the amplitude setting, a parameter influencing the range and intensity of these vibrations, offering a nuanced control over the motor’s output.

Vibration intensity is another key specification, representing the strength of the vibrations generated by the motor. This factor is often tailored to meet specific operational requirements, ensuring that the motor’s performance aligns with the demands of the industrial process. The motor power, denoting the amount of electrical energy consumed during operation, is a fundamental specification influencing both efficiency and operational costs.

Operating voltage is a critical parameter, specifying the range of electrical voltages within which the motor can function optimally. This specification ensures compatibility with the power systems commonly found in industrial settings. Similarly, current consumption outlines the amount of electrical current drawn by the motor during operation, providing insights into its electrical efficiency.

The type of motor is a foundational specification, distinguishing between various categories such as rotary vibration motors, linear vibration motors, and those utilizing eccentric rotating masses (ERMs). Whether the motor is a brushed DC motor or a brushless DC motor, each type has its unique characteristics influencing factors such as reliability, maintenance, and overall performance.

Consideration for specialized applications may lead to specifications like those of a coin vibrator, designed for compact and discrete applications. Motor dimensions, weight specifications, and the material of the motor housing are crucial aspects, especially when spatial constraints and environmental factors play a role in the selection process.

Mounting options and connector types are specifications that contribute to the motor’s versatility and ease of integration into existing systems. Cable length, insulation class, and the operating mode further refine the motor’s usability in specific industrial contexts.

As specifications interweave, creating a comprehensive understanding of the vibration motor, it becomes evident that each parameter plays a distinct role in shaping the motor’s performance and suitability for diverse applications. Engineers and industrial professionals navigate this intricate landscape, leveraging these specifications to ensure optimal performance, reliability, and longevity in the dynamic world of industrial vibrations.

Vibration Motor Specifications

Within the intricate fabric of industrial machinery and precision applications, the exploration of vibration motor specifications takes us to a realm where details matter profoundly. The second set of keywords delves into specific features that refine and delineate the capabilities of these motors, shedding light on the nuanced intricacies that engineers and industry professionals navigate to ensure optimal performance.

The type of vibration motor becomes a focal point, differentiating between rotary and linear variants. Rotary vibration motors are known for their ability to generate oscillations in a circular fashion, while linear vibration motors excel in applications where straight-line vibrations are crucial. The choice between these types depends on the specific needs of the industrial process, highlighting the adaptability of vibration motors.

Brushed and brushless DC motors emerge as pivotal specifications, each with its unique design and characteristics. Brushed DC motors, featuring brushes in direct contact with the commutator, offer simplicity and cost-effectiveness. On the other hand, brushless DC motors, renowned for their enhanced efficiency and durability, have gained prominence, especially in applications where reliability is paramount.

Coin vibrators represent a specialized category, designed for compact and discreet applications. These compact yet powerful motors find their niche in scenarios where space constraints are paramount, showcasing the importance of tailoring specifications to meet specific industrial demands.

Motor dimensions and weight specifications contribute to the physical footprint of the motor, influencing its integration into existing systems. The material of the motor housing becomes a crucial consideration, especially in environments where factors like corrosion resistance or ruggedness are paramount for long-term reliability.

Operating temperature range and protection class specifications provide insights into the environmental resilience of the motor. These parameters ensure that the motor can withstand varying temperatures and potentially harsh conditions, underscoring the importance of durability in industrial settings.

Mounting options and connector types, featured in the second set of keywords, offer a glimpse into the ease of integration and versatility of vibration motors. The flexibility in how these motors can be mounted and connected speaks to their adaptability to diverse industrial setups, showcasing the user-friendly nature of well-designed specifications.

Cable length, an often-overlooked specification, gains significance as it influences the reach and flexibility of the motor within an industrial environment. This seemingly simple specification plays a role in determining how effectively the motor can be positioned and connected within a given setup.

Insulation class and operating mode specifications further refine the motor’s suitability for specific applications. The insulation class delineates the motor’s ability to handle heat, ensuring that it operates safely even in demanding conditions. Operating mode specifications provide insights into how the motor functions within a given system, aligning its performance with the overarching industrial process.

As these specifications interweave, a comprehensive understanding emerges, empowering engineers to make informed decisions in selecting and integrating vibration motors. It becomes evident that the second set of keywords serves as a bridge between general motor categories and the nuanced details that shape their functionality within the dynamic landscape of industrial vibrations.

Completely closed vibration-stiff housing with wide feet and cast-on ribs to transmit the centrifugal forces. Cast-on suspension eyes are arranged in the center of gravity of the vibration motors for easy and safe
assembly in order to be able to attach the motor in any position. The stator with the winding is shrunk in the housing. The sturdy cylindrical roller bearings are pressed into the solid end shields which are arranged
on both sides.

They are permanently lubricated and work completely maintenance-free*. The strongly dimensioned shaft with the shrunk-on rotor runs in the cylindrical roller bearings. The shaft opening is sealed by grease grooves and V rings. Centrifugal weights which generate the centrifugal forces are arranged at the shaft ends on both sides. The vibration motor is closed tightly by two protective hoods and round cord rings to prevent dust and moisture from entering. The cast-on terminal box is arranged on the housing and is closed tightly by a terminal box cover.

Within the intricate domain of vibration motor specifications, the exploration deepens into the fourth set of keywords, unraveling crucial details that shape the precision and adaptability of these indispensable components in the dynamic landscape of industrial applications.

Operating on the foundation laid by frequency, amplitude settings, and vibration intensity, the fourth keyword, “Motor Power,” takes center stage in the realm of vibration motor specifications. This parameter, denoting the electrical energy consumption during the operation of the motor, is a cornerstone in the fine balance between performance and efficiency.

Motor power plays a pivotal role in determining how effectively a vibration motor can meet the demands of diverse industrial processes. Engineers carefully calibrate this specification, seeking the optimal balance that ensures the motor’s output aligns with the intricacies of the application while minimizing energy consumption. Efficiency in motor power is not merely an economic consideration but also a significant factor in the broader context of sustainability and environmental responsibility.

The intricacies of motor power specifications extend into the delicate interplay between vibrational force and energy efficiency. In applications where precision is paramount, such as in the sorting of materials based on size or the delicate handling of sensitive components, the ability to control and optimize motor power becomes a critical aspect of overall operational effectiveness.

Balancing the need for substantial vibrational force with energy-conscious operation is particularly relevant in scenarios where continuous and prolonged motor use is required. Industries that rely on vibration motors for extended periods, such as in material handling or manufacturing processes, place significant importance on motor power specifications to achieve both performance goals and operational longevity.

As the demand for energy-efficient solutions grows across industries, the careful calibration of motor power specifications becomes a strategic imperative. The fourth set of keywords, anchored by “Motor Power,” emphasizes the integral role this specification plays in the broader narrative of vibration motor optimization and sustainability.

In the dynamic landscape of industrial automation, where precision and efficiency are paramount, the ability to fine-tune motor power aligns with the broader objectives of enhancing overall operational performance. The fourth keyword serves as a compass for engineers, guiding them to navigate the delicate balance between vibrational force, energy efficiency, and the specific requirements of diverse industrial applications.

Thus, within the intricate web of vibration motor specifications, the consideration of motor power emerges as a key factor that not only defines the performance of the motor but also charts a course towards sustainable and optimized industrial processes. Engineers and industry professionals, armed with the insights derived from motor power specifications, navigate the complex landscape with a keen focus on achieving the delicate equilibrium between power and precision.

Continuing our exploration of vibration motor specifications, the narrative unfolds to encompass the fifth set of keywords, with a particular emphasis on “Operating Voltage.” This critical parameter adds a layer of complexity to the intricate tapestry of motor specifications, influencing the motor’s adaptability, reliability, and seamless integration within diverse industrial settings.

Operating voltage, as the fifth keyword, stands as a pivotal specification that delineates the range of electrical voltages within which the vibration motor functions optimally. This specification ensures compatibility with the prevailing power systems in industrial environments, providing a stable and reliable power supply to the motor.

The significance of operating voltage lies not only in its role as a compatibility factor but also in its direct impact on the motor’s performance and longevity. Voltage fluctuations can adversely affect the efficiency and reliability of vibration motors, making it crucial to adhere to specified operating voltage ranges. Engineers meticulously consider this parameter during the selection and integration of vibration motors to ensure seamless functionality and prevent potential damage.

In the dynamic landscape of industrial processes, where precision and reliability are paramount, adherence to specified operating voltage becomes a cornerstone of motor optimization. Whether the motor is employed in material handling, conveying systems, or precision sorting applications, maintaining the correct operating voltage is essential for achieving consistent and accurate performance.

Furthermore, operating voltage specifications provide a framework for engineers to design systems that align with industrial standards and regulations. This adherence not only ensures the safety of the equipment and personnel but also contributes to the overall reliability and compliance of industrial processes.

The adaptability of vibration motors across diverse industrial applications is underscored by the careful consideration of operating voltage. Whether the motor operates on standard commercial power supplies or requires specialized voltage configurations, this specification reflects the flexibility of these components in meeting the unique demands of various industrial environments.

As industries evolve towards more sophisticated and interconnected systems, the importance of operating voltage extends beyond mere functionality. It becomes a crucial parameter in the broader context of energy efficiency and sustainability. Engineers strive to optimize operating voltage to strike a balance between performance requirements and energy-conscious operation, contributing to both cost-effectiveness and reduced environmental impact.

In conclusion, the fifth set of keywords, with a focus on operating voltage, highlights the meticulous attention given to the compatibility, reliability, and adaptability of vibration motors within the dynamic landscape of industrial processes. As engineers navigate the complexities of motor specifications, operating voltage emerges as a guiding factor, shaping decisions and ensuring the seamless integration of vibration motors into diverse and demanding industrial applications.

Vibration Motor Specifications Installation

As we venture deeper into the intricate realm of vibration motor specifications, the narrative expands to encompass the third set of keywords, unraveling additional layers of intricacies that define the performance and adaptability of these critical components in industrial processes.

Frequency, the third keyword, stands as a pivotal specification shaping the character of vibration motors. The frequency at which a motor operates determines the rate at which it induces mechanical oscillations. This parameter is carefully tuned to meet the specific requirements of diverse applications, from material handling to precise sorting in industrial settings. The ability to control and customize the frequency of vibrations is fundamental in tailoring the motor’s performance to suit a variety of operational needs.

Amplitude settings, the fourth keyword, introduce another dimension to vibration motor specifications. Amplitude represents the range and intensity of the vibrations generated by the motor. This setting allows engineers and operators to fine-tune the motor’s output, ensuring that it aligns precisely with the demands of the industrial process. Whether it’s gentle vibrations for delicate materials or robust oscillations for efficient material separation, amplitude settings play a crucial role in optimizing performance.

Vibration intensity, the fifth keyword, is a specification that quantifies the strength of the vibrations generated by the motor. This parameter is of paramount importance in applications where a specific level of force or energy transfer is required. Vibration intensity directly influences the motor’s ability to achieve desired results, whether it’s compacting materials on a vibrating table or ensuring efficient conveying in a manufacturing line.

Motor power, the sixth keyword, is a fundamental specification that outlines the electrical energy consumption during the operation of the vibration motor. This parameter has implications for both efficiency and operational costs. Engineers carefully consider the balance between achieving the required performance and minimizing energy consumption to ensure an economically viable and environmentally sustainable operation.

Operating voltage, the seventh keyword, is a critical specification dictating the range of electrical voltages within which the motor can function optimally. This parameter ensures compatibility with the power systems commonly found in industrial settings, providing a reliable and stable power supply to the vibration motor.

Current consumption, the eighth keyword, outlines the amount of electrical current drawn by the motor during operation. This specification provides insights into the electrical efficiency of the motor. Optimizing current consumption is essential for minimizing energy costs and ensuring the longevity of the motor.

Motor type, the ninth keyword, is a foundational specification distinguishing between various categories such as rotary vibration motors, linear vibration motors, and those utilizing eccentric rotating masses (ERMs). Each motor type comes with its unique characteristics influencing factors such as reliability, maintenance, and overall performance.

Rotary vibration motors excel in generating circular oscillations, making them suitable for a wide range of applications. Linear vibration motors, on the other hand, are prized for their ability to produce straight-line vibrations, offering precision in applications where directed force is crucial. Motors utilizing eccentric rotating masses introduce a different mechanism, showcasing the diversity in design and functionality within the vibration motor landscape.

The distinction between brushed and brushless DC motors, emphasized by the tenth keyword, further refines the motor type specification. Brushed DC motors, with their simple design featuring brushes in direct contact with the commutator, offer cost-effectiveness and ease of maintenance. In contrast, brushless DC motors, known for their enhanced efficiency and durability, have become increasingly popular, especially in applications where reliability is paramount.

As we navigate through these specifications, it becomes evident that the third set of keywords delves into the nuanced intricacies of vibration motors, providing a roadmap for engineers and industry professionals to navigate the vast landscape of options and tailor their choices to the specific needs of diverse industrial processes.

Vibration motors are supplied and ready for installation. For the installation the following procedure should be complied with:

  • Check the consignment for completeness according to Chapter 7.1 – Unpacking and checking the scope of supply.
  • Transport the vibration motor according to Chapter 4 – Transport – to the place of installation.
  • Ensure the dimensional accuracy and the suitability of the place of installation according to Chapter 7.2 – Installation guidelines.
  • Attachment to the vibration machine according to Chapter 7.3 – Assembly at the place of installation.
  • The setting of the centrifugal forces and/or the working torque according to Chapter 8.
  • Electrical connection according to Chapter 9. When operating two vibration motors at one machine, follow the additional hints given for electrical installation.

Assembly at the place of installation

Assembly at the place of installation
Assembly at the place of installation

Install the vibration motor as follows:
Follow the installation guidelines of Chapter 7.2 in any case.

  • For mounting the vibration motors a level vibration-stiff drive seat must be used. The surface must be machined to ensure a perfect mounting surface.
  • The vibration motors are standardly fastened by means of hexagon-head screws according to DIN 931-8.8 or DIN 933-8.8 – SAE J429 Grade 5 and self-locking hexagonal nuts according to DIN 982-8 or DIN 985-8 – SAE 955 Grade 8. Never use spring washers, serrated lock washers or something like this. If washers should be used, use only high-strength washers, e.g. HV washers according to DIN 6916.
  • All the mounting elements can be used only once.
  • The fastening screws require a certain minimum grip length in order to achieve permanent preloading. The minimum grip length must be 3-fold of the nominal diameter. The grip length is the distance between the bottom side of the screw head and the nut.
  • The required overrun of the screw is calculated according to DIN 13.
  • Overrun of the screw v = height of nut + 3 x thread pitch P

Before the Assembly

Before assembly, it is necessary to remove a transport locking or, if the centrifugal weights have been dismounted, to mount again the protective hoods and centrifugal weights. Install in the following sequence:

  • Align the vibration motor by means of the cast-on suspension eyes.
  • Mount the vibration motor by means of the number and size of screws specified in the leaflet or motor datasheet.
  • Insert the vibration motor and tighten the screws loosely.
  • Tighten the screws by means of a torque wrench and the specified torques – refer to Chapter 17, Table 17.1.
  • Switch off the motor 15 to 20 minutes after start-up and re-tighten all motor mounting screws using a torque wrench (see above). Repeat this procedure after 2 to 3 hours and after one day.
  • We recommend checking the mounting screws every 8 weeks.
  • Caution: If unsuitable screws and nuts are used, the vibration motor may become loose and сause serious damage.

The vibration motors are supplied from the works with a 100 % centrifugal force setting as standard. If requested by the customer, the motors are supplied from the works with another setting of the
centrifugal forces. The centrifugal forces can be set as follows to modify the output:

  1. Remove the protective hoods (1) from both sides.
  2. Loosen the clamping screws (14) of the inner centrifugal weights (3) and turn the discs in the same direction of 100 % (refer to warning note) to the required centrifugal force setting. Each of the external flyweights (2) is held in place by a key. Keep turning the inner flyweights with the desired setting (on the sketch 95 %) until they are lined up with the scale line on the edge of the external flyweight. Each scale line corresponds to a certain percentage of the maximum centrifugal force and operating torque.
  3. Re-tighten the clamping screws (14) of the internal centrifugal weights.
  4. Attach both the protective hoods (1) and tighten them crosswise. Make sure that the two cord gaskets (9) for the protective hoods contact properly, do not jam, and have not been damaged when demounting.

EMS Power Machines

EMS Power Machines
EMS Power Machines

We design, manufacture and assembly Power Machines such as – diesel generators, electric motors, vibration motors, pumps, steam engines and steam turbines

EMS Power Machines is a global power engineering company, one of the five world leaders in the industry in terms of installed equipment. The companies included in the company have been operating in the energy market for more than 60 years.

EMS Power Machines manufactures steam turbines, gas turbines, hydroelectric turbines, generators, and other power equipment for thermal, nuclear, and hydroelectric power plants, as well as for various industries, transport, and marine energy.

EMS Power Machines is a major player in the global power industry, and its equipment is used in power plants all over the world. The company has a strong track record of innovation, and it is constantly developing new and improved technologies.

Here are some examples of Power Machines’ products and services:

  • Steam turbines for thermal and nuclear power plants
  • Gas turbines for combined cycle power plants and industrial applications
  • Hydroelectric turbines for hydroelectric power plants
  • Generators for all types of power plants
  • Boilers for thermal power plants
  • Condensers for thermal power plants
  • Reheaters for thermal power plants
  • Air preheaters for thermal power plants
  • Feedwater pumps for thermal power plants
  • Control systems for power plants
  • Maintenance and repair services for power plants

EMS Power Machines is committed to providing its customers with high-quality products and services. The company has a strong reputation for reliability and innovation. Power Machines is a leading provider of power equipment and services, and it plays a vital role in the global power industry.

EMS Power Machines, which began in 1961 as a small factory of electric motors, has become a leading global supplier of electronic products for different segments. The search for excellence has resulted in the diversification of the business, adding to the electric motors products which provide from power generation to more efficient means of use.

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